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Steve Saunders Goldwing Forums > Forums > Reference and FAQ Forum > Rebuild the Timing Belt Tensioner - DIY for about $20-$25

Rebuild the Timing Belt Tensioner - DIY for about $20-$25  Rate Topic  
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 Posted: Wed Oct 29th, 2008 03:46 am 21st Post
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Mill Rat
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phatty of 2 wrote: thanx for the info ,  this place just keeps gening better and better
DITTO !!!!

 Posted: Wed Oct 29th, 2008 11:47 am 22nd Post
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dean_3326
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Thanks for sharing that sandiegobrass:waving:.




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 Posted: Mon Dec 8th, 2008 01:23 am 23rd Post
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On my way to NASSIR 1 I stopped at Jim's place and got to see the tensioner prototypes first hand.

Jim has spent some time and money on this and I will not hesitate to use his quality tensioner's when the time comes.

Thanks Jim

 Posted: Sat Feb 14th, 2009 01:48 am 24th Post
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keithg64
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Just wanted to let you know I changed the timing belts and tensioners and the job turned out great. I used Jim's "editor's choice" custom hex bolt method with a 12mm bolt and the Gates T42015 pulley that I got from Rockauto. Followed the directions step by step and had absolutely no problems.

Thanks Jim



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 Posted: Mon Feb 16th, 2009 12:09 am 25th Post
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sandiegobrass
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keithg64 wrote: Just wanted to let you know I changed the timing belts and tensioners and the job turned out great. I used Jim's "editor's choice" custom hex bolt method with a 12mm bolt and the Gates T42015 pulley that I got from Rockauto. Followed the directions step by step and had absolutely no problems.

Thanks Jim

Glad to hear it gets some use... and it worked.. I was re-reading that after reading your post, and it looks like I need to edit it again... the basics are correct, but some of the details are a little messed up as I cut and pasted from method to method..

The T42015 is my favorite of the two as far as a bearing.. If you used a 12mm bolt (instead of a 10mm) I guess you had to drill out the bearing hole from 10mm to 12mm?... That works!!...I also remember that you have access to a lathe, so I presume that is how you did it??  I am guessing you had less than $50 in the pair??.. (Just for info..would have been more than $135 OEM).... Jim



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 Posted: Mon Feb 16th, 2009 03:00 am 26th Post
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keithg64
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sandiegobrass wrote: Glad to hear it gets some use... and it worked.. I was re-reading that after reading your post, and it looks like I need to edit it again... the basics are correct, but some of the details are a little messed up as I cut and pasted from method to method..

The T42015 is my favorite of the two as far as a bearing.. If you used a 12mm bolt (instead of a 10mm) I guess you had to drill out the bearing hole from 10mm to 12mm?... That works!!...I also remember that you have access to a lathe, so I presume that is how you did it??  I am guessing you had less than $50 in the pair??.. (Just for info..would have been more than $135 OEM).... Jim

I sorry,I did use the 10mm stainless bolt and then turned down the head of the bolt in a lathe, per your instructions, and pressed that into the flange and bolted the bearing to the flange, it work real good. The bearing is hardened so drilling it out would have been difficult. I tried to drill out the bearing to accept a 7/16 bolt but that didn't work thats when I changed to a 10mm bolt, when you use the 10mm bolt all you have to do is turn the head down to fit into the flange that you drilled out before. Worked great, thanks again.



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 Posted: Fri May 22nd, 2009 12:23 am 27th Post
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perrymedic
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any change anyone have pictures of the before and after of a rebuild? 

 Posted: Fri May 29th, 2009 05:08 pm 28th Post
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sandiegobrass
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perrymedic wrote: any change anyone have pictures of the before and after of a rebuild? 
I'll take some of the versions I have... (although the sketches in the referenced stuff should give a good idea)

Last edited on Sat May 30th, 2009 02:35 am by sandiegobrass



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 Posted: Fri May 29th, 2009 05:44 pm 29th Post
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sorry, I was a touch confused from the sketches which is why I asked about pics.  I just thought I'd get a better idea of which I should do from both image methods.  thank you as always sandiegobrass, i've been using your knowledge to gain 10-fold of what I knew before.

 Posted: Sat Jun 6th, 2009 06:44 pm 30th Post
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Hi SDB, thanks for your very thorough and excellent repair of the Timing Belt Tensioner. When I get around to doing them on my GL1500 in the next month or so and if they need to be replaced, I'll take photographs and submit them to one of the moderators to tag on if you don't mind. I think the 10mm Stud version will work for me.

I'm just going to check out the price differences here in Canada for comparison.

Thanks again Colm



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 Posted: Sat Jul 18th, 2009 05:15 pm 31st Post
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Terrific info Jim, thanks for posting.

 

Vic



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 Posted: Thu Oct 22nd, 2009 12:57 am 32nd Post
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sandiegobrass
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Goldwinger1984 wrote: Terrific info Jim, thanks for posting....Vic

thank YOU.. and I still owe some more pictures..



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 Posted: Fri Oct 23rd, 2009 05:33 am 33rd Post
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Thanks for Help Jim, about 500 miles no problem:clapper:! Pictures are of tensioner rebuild; forgot to take some installed on bike:gunhead:, Hope the Help!! :waving:Bob       

 Posted: Sat Oct 24th, 2009 05:08 pm 34th Post
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I recently purchased a GL1500 with 80k miles.  I'm working through the maintenance procedures and began by replacing a dry rotted rear tire with an Elite III.  Next up is the timing belt replacement.  Thanks for the great info on the alternative tensioners.  I'm going to try and save a few bucks.  Not to mention they look like a great way to go.  Thanks again.  Bob

 Posted: Sat Oct 24th, 2009 06:42 pm 35th Post
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sandiegobrass
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badorderbob2 wrote: Thanks for Help Jim, about 500 miles no problem:clapper:! Pictures are of tensioner rebuild; forgot to take some installed on bike:gunhead:, Hope the Help!! :waving:Bob     
Nice pictures!  Thanks.. I won't need to find mine now..

and that is my favorite method with the 42015 bearings (but the bolt size looks bigger than the 10mm.. is that just the pics or did you drill out the bearing mounting hole??)



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Have a Gold Wing? Please take the AGE POLL HERE !
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But formerly San Diego and now "temporarily" Aiken, SC
 Posted: Sun Oct 25th, 2009 02:01 am 36th Post
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No Jim I believe that's just the pictures, 10mm bolts, turned down heads, did everything like you recommended and works GREAT!!!:clapper::clapper::clapper::waving:, Bob

 Posted: Thu Dec 17th, 2009 05:42 pm 37th Post
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U are the best one man, save my money!

 Posted: Fri Feb 26th, 2010 07:21 pm 38th Post
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merci beaucoup

 Posted: Sat Feb 27th, 2010 05:14 am 39th Post
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merci beaucoup

 Posted: Mon Mar 1st, 2010 12:14 pm 40th Post
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Thanks for all your time and shareing this easy money saving Tip



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