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Steve Saunders Goldwing Forums > Forums > Reference and FAQ Forum > Rebuild the Timing Belt Tensioner - DIY for about $20-$25

Rebuild the Timing Belt Tensioner - DIY for about $20-$25  Rate Topic  
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 Posted: Sat Mar 6th, 2010 06:39 am 41st Post
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gold6060
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merci beaucoup

 Posted: Tue May 25th, 2010 07:12 am 42nd Post
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vasquezwesley1705
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NICE!!!!!!!!THXTHXTHX



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 Posted: Sun Jun 20th, 2010 12:12 am 43rd Post
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sandiegobrass
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Some have said they are having trouble with the link... (It still works for me)  so I am up loading the pdf so if my link breaks, you still have it..

Attachment: TENSIONER-REBUILD-JCS.pdf (Downloaded 176 times)



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 Posted: Tue Aug 3rd, 2010 10:48 am 44th Post
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FitzAl
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I used that info to help a friend rebuild his pulleys last week and the job went well.



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 Posted: Wed Aug 4th, 2010 01:02 pm 45th Post
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schmidtjm
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Just bought a used high mileage 75 GL1000. May need to use welded method for clearance of heat shields. Great work thanks.

 Posted: Tue Aug 17th, 2010 10:48 pm 46th Post
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sandiegobrass
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Use the link in post 43..

my host lost everything... going to have to rebuild (long story.. I didn't catch it in time, so there is no backup.. they claim only 7 day backups and it was lost more than a week ago.. more like a month ago..)  there are a few links internal to the document that won't work, but nothing important..



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 Posted: Sun Apr 17th, 2011 02:50 pm 47th Post
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sandiegobrass
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Got a PM that Link is not working??? works for me.. try this

LINK TO TENSIONER REBUILD


It's earlier in the thread.. but hear is a repeat of my favorite Bearing for the job:

The T42015

The T42015 is a near exact fit  to the OEM tensioner pulley.  In particular the OEM bearing is 60mm outside diameter and the T42015 is 60mm. 


This bearing is used  in late model KIA and Hyundai applications from 1997 through 2008 for the 1.8L (and maybe others) engines.  http://www.RockAuto.com lists the following:

HYUNDAI ELANTRA (1996 - 2001), HYUNDAI ELANTRA GL 2008, HYUNDAI ELANTRA GLS (1996 - 2008), HYUNDAI ELANTRA GLS SPORT 2008, HYUNDAI ELANTRA GT (2002 - 2006), HYUNDAI ELANTRA L 2008, HYUNDAI ELANTRA LIMITED (2006 - 2008), HYUNDAI ELANTRA SE (2007 - 2008), HYUNDAI TIBURON (1997 - 2004), HYUNDAI TIBURON FX (1997 - 1998), HYUNDAI TIBURON GS (2005 - 2007), HYUNDAI TUCSON GL (2005 - 2008), HYUNDAI TUCSON GLS (2007 - 2008), HYUNDAI TUCSON L 2008, HYUNDAI TUCSON LIMITED 2008, KIA SPECTRA EX (2004 - 2008), KIA SPECTRA LX (2004 - 2008), KIA SPECTRA LX CONVENIENCE 2008, KIA SPECTRA LX PREMIUM 2008, KIA SPECTRA SX (2005 - 2008), KIA SPECTRA5 (2005 - 2006, KIA SPECTRA5 LX 2008, KIA SPECTRA5 LX CONVENIENCE 2008, KIA SPECTRA5 SX (2007 - 2008), KIA SPORTAGE LX (2005 - 2008), KIA SPORTAGE LX CONVENIENCE 2008

Likewise there are the following equivalent choices for the timing belt pulley: Steel Smooth (60mm x 10.3mm x 28.5mm):

BECK/ARNLEY Part # 0241282        $16.72 
GATES Part # T42015                        $17.88
CLOYES Part # 95471                        $14.65
NAPA NTP 95471                              $23.49
NAPA NBH T42015                           $26.49

Last edited on Tue Apr 19th, 2011 07:46 pm by sandiegobrass



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 Posted: Sat Aug 13th, 2011 03:58 pm 48th Post
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sandiegobrass
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Fixed primary links in first post... all you need is there..

trying to find the other missing documents (on the various bearings and studs) to fix the other links..



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 Posted: Thu Dec 8th, 2011 12:06 pm 49th Post
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rlflint
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I know you've heard it many times but again thank you for this post. My tensioner pulleys are worn out and the whining was driving me nuts. (daily driver) I really didn't want to spend the $150 to replace them and knew there had to be a better (cheaper) way.   $30 including shipping is more like it.

Last edited on Thu Dec 8th, 2011 12:09 pm by rlflint

 Posted: Sat Dec 31st, 2011 06:54 pm 50th Post
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Crabguts
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I am going to go with the gates T42015 and the 10 mil retainer. I sourced them out of Amazon. I was able to buy 2 belts and 2 bearings for under $80.
Thanks for the info.



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 Posted: Sat Jan 14th, 2012 08:11 am 51st Post
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CrystalPistol
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I have a set I may do as 'back up" for either the 1200 or 1500, great idea! Thanks!



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 Posted: Sat Jan 14th, 2012 04:59 pm 52nd Post
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badorderbob
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Just thought I'd mention since I did mine NO problems (2009 install)!!:thumbsup: Thanks Jim,...:bow:Bob

 Posted: Tue Jan 17th, 2012 03:16 am 53rd Post
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dazey333
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 I have a 1986 gl1200i. I'm using the 12mm stud method for the tensioners. Went to mount it there's a brace that comes out of the case between the mounting holes. Do I grind that off to clear the back of the stud head?

 Posted: Tue Jan 17th, 2012 03:39 am 54th Post
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sandiegobrass
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If it is part of the aluminum casting of the engine, I wouldn't... I'd probably grind on the back of the stud... what stud is that.. it must be one of the very thick headed ones... and I presume you are using the 42025 bearing..



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1983 GL1100I in SC
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But formerly San Diego and now "temporarily" Aiken, SC
 Posted: Tue Jan 17th, 2012 03:52 am 55th Post
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dazey333
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I'm using the t42015 bearing and the dorman 610-276 stud. It is part of the aluminum case. I used a strait edge. It is even with the mounting holes. So the head of the stud is the thickness to be cut off the casting. Any other solutions?

 Posted: Tue Jan 17th, 2012 04:17 am 56th Post
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sandiegobrass
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1-How are you getting the 12mm stud through the 10mm hole of the bearing.. as pointed out above, it is too hard to drill out the bearing with home tools as I had originally suggested in the write up ...

2- I understand you to say that the plate is flush with what you called "bracket"... Are you sure that there is no clearance?  Unfortunately I don't have a 1200 so I can't see the issues....

If there is actually is no clearance, I'd completely grind off the stud head and draw it into the plate about 1mm then tack weld it like the OEM... or better yet, if you use the 10mm stud instead, it will self center in the bevel of the back of plate and grinding off the excess sticking out will not allow it to draw back in because some is in the bevel..



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Please consider helping Rudy at the link... LINK TO HELP RUDY
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Have a Gold Wing? Please take the AGE POLL HERE !
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SDB/Jim
2000 GL1500SE in CA
1983 GL1100I in SC
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But formerly San Diego and now "temporarily" Aiken, SC
 Posted: Tue Jan 17th, 2012 04:30 am 57th Post
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dazey333
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I'll try the 10mm stud. Thanks

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