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GL1200 Fork Seal Tutorial  Rating:  Rating  
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 Posted: Fri Jun 19th, 2009 10:30 pm 1st Post
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scotthohio
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I had a fork laying around and have had several questuins on how to replace seals. I have attempted to capture a step by step fork seal replacement.

Moderators please feel free to move this or edit it as required. If it is taking too much space, please delete it.

Scott

Attachment: Fork Job 1.JPG (Downloaded 2342 times)

Last edited on Fri Jun 19th, 2009 10:54 pm by scotthohio



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Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:31 pm 2nd Post
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scotthohio
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Sometimes this screw will strip out.

Attachment: Fork Job 2.jpg (Downloaded 2314 times)



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Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:32 pm 3rd Post
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scotthohio
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Joined: Mon May 12th, 2008
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screw removed

Attachment: Fork Job 3.jpg (Downloaded 2304 times)



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Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:32 pm 4th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
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this is a great tool

Attachment: Fork Job 4.jpg (Downloaded 2306 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:33 pm 5th Post
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scotthohio
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Joined: Mon May 12th, 2008
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gently pry up the dust cap

Attachment: Fork Job 5.jpg (Downloaded 2301 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:34 pm 6th Post
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scotthohio
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Joined: Mon May 12th, 2008
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then slide dust cap up

Attachment: Fork Job 6.jpg (Downloaded 2287 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:34 pm 7th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
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remove snap ring

Attachment: Fork Job 7.jpg (Downloaded 2281 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:35 pm 8th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
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using a scribe to remove the snap ring

Attachment: Fork Job 8.jpg (Downloaded 2274 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:36 pm 9th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
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Goldwing: GL1200 Aspencade
Mileage: 64,300
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get under one end

Attachment: Fork Job 9.jpg (Downloaded 2267 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:36 pm 10th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
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lift up

Attachment: Fork Job 10.jpg (Downloaded 2266 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:36 pm 11th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
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work the ring out

Attachment: Fork Job 11.jpg (Downloaded 2259 times)

Last edited on Fri Jun 19th, 2009 10:37 pm by scotthohio



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:37 pm 12th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

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finally loose

Attachment: Fork Job 12.jpg (Downloaded 2255 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:38 pm 13th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

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removing the seal

Attachment: Fork Job 13.jpg (Downloaded 2259 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:39 pm 14th Post
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scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
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My Gallery

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seal out

Attachment: Fork Job 14.jpg (Downloaded 2252 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:39 pm 15th Post
PMQuoteReply
scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

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scored bushing

Attachment: Fork Job 15.jpg (Downloaded 2267 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:40 pm 16th Post
PMQuoteReply
scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

back to top
remove lower bushing

Attachment: Fork Job 16.jpg (Downloaded 2237 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:41 pm 17th Post
PMQuoteReply
scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

back to top
stuff removed

Attachment: Fork Job 17.jpg (Downloaded 2220 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:41 pm 18th Post
PMQuoteReply
scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

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preparation

Attachment: Fork Job 18.jpg (Downloaded 2274 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:41 pm 19th Post
PMQuoteReply
scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

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starting install

Attachment: Fork Job 19.jpg (Downloaded 2212 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
 Posted: Fri Jun 19th, 2009 10:42 pm 20th Post
PMQuoteReply
scotthohio
Senior Member



Joined: Mon May 12th, 2008
Location: Springfield, Ohio USA
Posts: 1738
Goldwing: GL1200 Aspencade
Mileage: 64,300
Status: 
Offline
Mana: 

My Gallery

back to top
don't forget the snap ring before this step

Attachment: Fork Job 20.jpg (Downloaded 2194 times)



____________________
Scott

Traveling fork rebuilding and motorcycle delivery available.

Fork seal tutorial http://www.goldwingfacts.com/forums/forum9/72576.html

86 GL1200 Aspencade
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