GL1200 Carburettor Synch/Balance tutorial with Pictures and Video. - Steve Saunders Goldwing Forums

 
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post #1 of 4 (permalink) Old 07-16-2011, 04:39 PM Thread Starter
 
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For thisGL1200 Standardcarb synch, I used my old four-set of carb gauges, available cheaply.

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With the chromed GL1200 carb covers removed, start the engine and let it warm up to normal temperature. Adjust the idle speed to between 900-1000rpm.
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When the engine is warmed up fully, remove the manifold blanking screws. Careful, they may be hot after the warm-up.










Insert the vacuum gauge adapters into the manifolds.










Now attach the hoses from the vacuum gauges onto the adapters, manifold number 2 shown here.




Start the Goldwing engine. Some or all of the gauge needles will fluctuate. Gently adjust the dampers to steady the needles. When they are all steady, you will see how much out of synch the carburettors are.
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I usually synch the carbs on the left side of the GL1200 Goldwing first, but you can start on either side. The two gauges on the left are connected to the two left carbs and are now being adjusted in synch with one another. It may not always be possible to get them 100%, but as close as you can get will be good enough. The idea is to get the needles to line up at whatever part of the scale they will, while giving a stable idle. If you try to get both needles into another part of the scale just because it looks better, you may end up with a stuttering engine and have to start again. When you have them as close as possible, give the engine a sharp rev up to about 2000-3000rpm and then close it. Do this a couple of times and check if the gauge needles for each carb keep a common position. If they are way off, you may have a problem with the carburettors that will need to be checked.






With the left side carburettors on the GL1200 synched, we can adjust the right side. Same procedure as before until you get them as close as possible.






As you work, keep an eye on the engines idle speed, and adjust it to 900-1000rpm if needed. If the radiator fan kicks in, it may affect the idle speed. Wait for the fan to stop before continuing with the carb balancing. Some Goldwing mechanics keep a large electric fan blowing cool air to the engine and radiator, to keep the fan from kicking in. When you are happy that you have the carbs as close as you can get them, give the engine a sharp rev up to about 2000-3000rpm and then close it. Do this a couple of times and check if the gauge needles for each carb keep a common position.






Now the two carburettors on the left of the Goldwing need to be brought into synch with the two on the right. The adjuster screw for this is on carburettor number 3. Slowly adjust as before, keeping an eye on the idle speed as usual.





When you are finished, again rev the engine up a couple of times to check that all the gauges hold the same readings. This one worked out well.







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[align=center]If the Youtube video above isn't working, you can download the clip directly;

GL1200 carburettor balancing video tutorial (MP4 format). 5 minutes, 27 seconds playing time. 34.5 megabytes file size.[/align]

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post #2 of 4 (permalink) Old 07-16-2011, 05:22 PM Thread Starter
 
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[flash=560,349]http://www.youtube.com/v/FWilsQjTUbs[/flash]

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post #3 of 4 (permalink) Old 07-17-2011, 07:44 AM
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That's a good how-to Steve, thanks.

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post #4 of 4 (permalink) Old 07-17-2011, 05:40 PM
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I like it. Looks like an easy maintenance task.
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