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· The Irish Crew
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When you say the "reverse relay checks out fine", did you try another relay just in case? It really sounds like the relay is cutting out. If the relay is okay, then it mightbe worth bypassing the handlebar reverse switch just in case the switch is faulty.
I've only heard of this problem once before and it was the handlebar switch that was faulty (burned contacts), so bypassing it might be worth trying. These swtiches can give problems, a few forum members here have experienced them sticking while reversing and they had to turn off the ignition to stop the bike reversing.
 
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