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This is the second time this year, first set was aftermarket, the set now is Mother Honda. After I put in Mother Honda's according to, Honda Manual, I could still hear the usual ti-eking noise that a failing head gasket will make. This last time I had the head planned & checked for cracks having no problems. Put on @ 4-5k on it this time around.
This past week after a run to see the grandkids & back @ 700 mile rd trip to Vegas & back, noticed it starting hard. Check the coolant level, down a little. ran it to & from work all week & no its pushing steam out the right bank again. Just double checked the torq. on the head bolts to 43 rather than 40 per honda & was right there. So guess I've got to tear into it again.
 

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Piaggio MP3, was 02 GL1800
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Is the bike running too hot? How far up the temperature scale does the needle go?

Does the temp sensor cycle the fan as it should?

I'm thinking that just maybe, the engine is running too hot. Or, that maybe, there is air in the coolant??
 

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Adjust valves
 

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I've been thinin that too, about 2/3 - 3/4 when its 90 plus out same at 111 deg. The fan does cycle as it should, goes off when it gets back to the 1/2 way mark. Checked the h2o pump bearings & fairly steady, new gaskets & seals. Didn't see any staining on the aftermarket set of gaskets last time so thats why I did the planning & check for cracks. Even did my own check on the head & block. Bleed off the air in the system when I filled it too.
 

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P S When it gets to the fan coming on it cools back to the middle.
 

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newbiker wrote:
Adjust valves
What will that have to do with the temp or head gasket failure. Its been less than 10k since I adjusted them last.
 

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newday777 wrote:
newbiker wrote:
Adjust valves
What will that have to do with the temp or head gasket failure. Its been less than 10k since I adjusted them last.
If you have an exhaust valve adjusted on the tight side, it could beslowing the flowenough as to overheat that portion of the head. Just a possibility. :gunhead:
 

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I don't mean to be insulting but, have you cleaned up the bolts with a wire wheel and lubricated the threads and under the bolt heads with moly paste before installing them? It makes quite a bit of difference in clamping pressure compared to dry torquing the bolts or using oil or common grease.
 

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Good question, no I didn't but will this time. Thanks.
 

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exavid wrote:
I don't mean to be insulting but, have you cleaned up the bolts with a wire wheel and lubricated the threads and under the bolt heads with moly paste before installing them? It makes quite a bit of difference in clamping pressure compared to dry torquing the bolts or using oil or common grease.
Quite correct Exavid. I see that mistake daily. A costly one at that. Tony:waving:
 

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AVA AUTO TECH wrote:
exavid wrote:
I don't mean to be insulting but, have you cleaned up the bolts with a wire wheel and lubricated the threads and under the bolt heads with moly paste before installing them? It makes quite a bit of difference in clamping pressure compared to dry torquing the bolts or using oil or common grease.
Quite correct Exavid. I see that mistake daily. A costly one at that. Tony:waving:
Paul, good catch. I didn't even think of mentioning that. Its' just one of those things I've always done, and quote "so would anyone else". :cool:
 

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Yes I skipped right over that! Arg! Do you think I can salvage this leaking gasket by pulling each bolt out, clean, grease & torque them without pulling the head or is it a lost cause? I'm thinking of trying that first. Thanks guys!
 

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This time, try superglue.:DOops, sorry about that...it just slipped out.

I think those gaskets have a "compression factor" so pulling the bolts and re-torquing them probably won't work. It may be worth a try if money is really tight.

I'd pull the head and check everything again. Just to make sure...

Then I'd use super glue.
 

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javascript:emoticon(':shock:',%20'images/emoticons/shock.gif')
 

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Thanks Dan, I did use copper coat the last time around.
 

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Then something else is going on.

Like Exavid said, use Moly on the threads, heads and washers.

I've done too many head gaskets to play around anymore.
I'd also chase the head bolt threads (both the bolt and block) and check carefully the head and deck for warpage and pressure test the head for cracks.
I just finished assembling a 1200. Of all the Goldwing heads I've installed this is the first to get a complete rebuild including surfacing, cam grind, and rocker resurface.
The head resurface revealed some warping between cylinders on the side that was seeping coolant into the combustion chamber, so from now on I have heads resurfaced before going together.
 

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dan filipi wrote:
Then something else is going on.

Like Exavid said, use Moly on the threads, heads and washers.

I've done too many head gaskets to play around anymore.
I'd also chase the head bolt threads (both the bolt and block) and check carefully the head and deck for warpage and pressure test the head for cracks.
I just finished assembling a 1200. Of all the Goldwing heads I've installed this is the first to get a complete rebuild including surfacing, cam grind, and rocker resurface.
The head resurface revealed some warping between cylinders on the side that was seeping coolant into the combustion chamber, so from now on I have heads resurfaced before going together.


Thanks again Dan, I just finished cleaning threads on the bolts(an extra set), greased w/moly(M Honda's), replaced & torqued each one individually before going onto the next one with hopes of not having to replace that head gasket at this point. Topped off the coolant @1/2 pint. Going for a ride now to check it out. If it doesn't take care of it I'll take off the head & put on a new gasket. As I wrote earlier I had the head planned & checked for cracks the last time around. Stu
 

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Well 1 week later after removing each individual bolt, clean threads, Moly lube & re-torque and hard to start & steaming last night at restart at the bank after 20 miles back from work on the highway, Temp has shown good, below halfway at highway speed, gets up to kick on the fan at lights in town, ambient temp is @70.
 

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newday777 wrote:
newbiker wrote:
Adjust valves
What will that have to do with the temp or head gasket failure. Its been less than 10k since I adjusted them last.
Part of the design depends on the valves correctly transferring retained heat to the head when they fully close. A tight exhaust valve will get hot, to the point where the edges can cause preignition, and that will cause your engine to run hot.



Other things.........poor mans plane. Clean inside of head thouroughly with solvent. Color it with a thick black magic marker. Take a sheet of glass or use your shop window. Tape a sheet of fine grit sandpaper and plane the head against it in a slow figure 8 motion. Flip the head and change direction regularly to ensure eveness. The black will show the low sections, plane until no more black. I've had 'em back from the machine shop and still need this.



Stud stretching. Old studs stretch. Cheep inferior and improper grade studs do as well. The more the heads have been off, the more they stretch, and the more they will stretch after torquing. Replace with Honda OEM bolts if possible, otherwise get new studs from some place like NAPA that sells high quality American made bolts......not cruddy chinese stuff.



Moly paste/lube on head studs. DO NOT DO THIS UNLESS THE MANUAL CALLS FOR IT!!!! Unless specified, it is understood that all torque values are on a dry bolt as torqueis a value derived by friction.....a dry bolt provides a certain amount of friction, while a lubed bolt will require more force and tension to achieve that same level of friction (resistance) as read by the torquewrench. Lubing them changes that value dramatically. If the manual calls for moly paste......then the studs MUST be torqued with moly paste to be correct, and vice versa. Remember, just as many bad head gasket installs are caused by overtightening as undertightening, especially when dealing with aluminum.



Pattern.....follow the sequence for tightening as outlined in the manual. I always recomend when dealing with aluminum, to torque in the proper sequence in small increments, maybe 5-7 lbs at a time until you hit the target value.



I've found the most common reason for "mystery" leaking head gaskets to be improper torque caused by old/corroded studs and threads. Why? Remember, the torque wrench does not measure the force the bolt itself excerts, it measures the friction of the bolt against the threads. A corroded bolt and threads will result in more friction, and therefor an inaccurate reading on the torque wrench. This is where folks get the idea to "lube" head studs when the manual doesn't call for it......put a little grease or moly paste on the old corroded stud, and it will torque closer to the real value.......you in essence make a right with two wrongs;-) Of course........this is a setup for a future broken head stud.......and those are loads of fun to extract.



The"best" (everybody has opinions)way to do this is to use new studs every time. I also clean the threads out using an appropriately sized gun cleaning bore brush hooked to a drill, and if they are too corroded, I'll run a cleanout through them. Don't replace one stud and not the others either. Also, if your application uses alignment pins, make sure they are clean and move freely. You don't want to be torqueing against a stuck pin.
 
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