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Early 1984 1200's came under a recall for a faulty ignition switch. Mine was bad. The dealer if cooperative may look for it however, mine is bad and the dealer told me there are none available.

How I found it was to sit on the seat with ignition on (lit dash) and reach under moving the wires around while turning the handle bars, it would occasionally go dark and then back on.
I wound up buying a complete lockset off of ebay out of an 87 Interstate.

The bad ones do not have screws holding the "white olastic" actual wiring plate to the back of the ignition switch key cylinder. The good ones have a gray/black plastic backer plate with 2 or 3 screws on the wiring contacts.

Dogbone fuse is repaired by using an automotive Blade fuse holder and a 30 amp fuse fitted to the screws the dog bone attaches to.

the Pulse Generators for a 1984 are on the front of the engine behind the crankshaft pulley and the timing belts. I have heard the 1984 is not susceptable to the pulse generator failure because they are cooler out front. 1985-87 the pulse generators are on the back of the engine in a warmer spot.
 

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My Ignition switch failed 3 times in a row over two mornings like you described. I spent about an hour looking around one day moving handle bars, etc because the 3rd time it went out I could get it off then on then off my moving handle bars.

So in that hour I kept grabbing the various wire clumps and pulling them this way and that a little a lot and moving the handle bars and suddenly it failed. Once I found it I could make it do it consistently then.

I would carry a few zip ties until you find it. If it is the ignition then pulling the back up tight to the body with zip ties could get you in should it fail completely.
I ran mine like that over about 500 miles across two months while I was moving to an area with a dealer available.

On the Pulse Gens seems right but idk since mine haven't shown that issue.
In all your work did you do timing belts and were you cautious around the pulse gens there in the crank pulley?

Good Luck.
 

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Sorry on the Pulse Gen location, Been looking at a couple of non-running 85/86's as a possible project and I had looked that up as one item of difference from my 84.

Since I haven't had issue with that item "yet" guess I will stay away from that discussion.
 
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