The ideas come from experience. I have had a number of steel belted radials repaired by tire shops and they held up just fine, but I have never been able to successfully repair one myself using plugs inserted from the outside. They always leaked a little, though you could usually get home.
I have only had a couple of "blowouts" that made a loud bang, but most of the punctured tubes I have removed from tires have been beyond reasonable repair. They were either ripped or torn by what ever punctured them to begin with wiggling around before you got stopped. A bicycle tube is a lot more likely to be repairable than a motorcycle tube.
I am a firm believer in repairing otherwise good tires. It's ridiculous to throw away a nearly new $150 tire simply because it has a small hole in the tread area. Plus on a bike, especially on the back of a Goldwing (or at least a 1200 Goldwing) it is a major job. Not like the 5 minutes it takes to remove and reinstall a car wheel. Yes, I do all my own tires.
I have had more than my share of flat tires on bikes. I have been stranded a couple of times because of flat tube type tires, once in 120 degrees. If the highway patrol had not stopped (after more than an hour after it happened) I could have died right there beside the road from the heat and lack of water. That's why I will no longer ride anywhere if I do not have the means to fix a flat tire. Again, on a dirt bike with a centerstand it is fairly simple, if you have the tools. But I'd sure hate to be trying to remove the rear wheel from a Goldwing in 120 degree heat on the side of the road.
"Why take a chance?" We also take chances all the time. You are taking a huge chance by riding a motorcycle in the first place. I have never had a properly repaired tire fail, and I'm not replacing a perfectly good tire for reasons stated above. Someone posted on another forum wondering if they should replace a nearly new helmet because they had bumped it on a door frame carrying it into a store. The almost unanimous answer was no, with one person saying that you should always replace a helmet if it gets bumped, even if it doesn't leave a scratch.
Replacing something dangerous should be common sense. Replacing something because there is a 1 in 200 million chance it might be dangerous is ridiculous.
OK, then there is something you need to learn about using plugs correctly, but for life of me would not know what that would be LOL
The only thing I can think of would be like a friend of mine use to do. He would take that reamer and grind out the hole jaming it in and out till it was like 2 times as large as the puncture was, then try to seal it with a loose fitting plug. If you grind out a 1/8 hole to 3/8 then try to fill it with a 2/8 plug it don't work well I told him. Then he started doing them a bit better. :ROFL:
Actually I rarely use the reamer at all when plugging a tire. The tighter the fit on the plug the better! About the only time I use the reamer is for tiny punctures. I have had some so small that I could not force in the plug with that tool at all, so the pointed reamer was forced in HARD and used to enlarge the hole just enough so I could force in the plug.
Now I have removed like a 1/4" lag bolt. the hole in tire of course was not 1/4" but still to large too large for one plug. I stuck in several plugs aired it up, then drove to tire shop. Tire ruined in my opion once I saw it inside so it was tossed and iz bought a new one.
As for plugs, even been used on semi truck tires very well! When I was doing tires in Texas I plugged many on the log trucks running to the paper mill there. they would get puctures off road often while loading. I charged allot to remove a wheel, dismount the tire, patch it, remount on wheel and install the wheel back on truck or trailer. I forget what I charged but like $30 or $40 depending if it was Dayton or Bud type wheels.
Aslo a reason I said what I did about tubes is because ALL split rim wheels on those trucks were tube type and I did tons of split rim tube repairs also!
Having done tons of split rims I knew how dangerous they can be!
So I was driving a semi with split rims and had a blow out, this know it all kid at the truck stop is going to mount my new tire. I asked him about using a cage, he said don't got one but not needed if you know how to do them right. Isee him mount my tire and as he is ready to air it up I ask would you like for me to do it right for you? He says it is right real nasty at me. I asked what hospital should I call for you. He got pi$$ed. I started out of the room, he asked where I was going? I said ANYWHERE ELSE I hate the sight of blood!
Again he was pi$$ed at me.
BLAM BLOOM clunk bang zing whiz whack clank ckuck clink etc.. etc... I yelled back in "are you still ALIVE" and I got a reply "Do your own
[email protected]%#% TIRE"!!!!:ROFL:
He blew the ring off and in a concrete room it took chunks out of the ceiling floors and busted a couple blocks in the wall. How he survived I never knew but he was holding his head and a bag of ice all the while I did my tire with the new free tube and a decent discount on the new tire!
I had patched many of those tubes because of punctures, and blowing off a ring did not hurt the tube any anyway but I still got a knew one!
The only real problem with any tube type wheel/tire is when it goes flat if the tire slips on the wheel it can rip the valve stem off the tube. I;ve had that happen on bikes and had replace tubes on truck for that. But the tire is already flat when it happens so no big deal other than the tube is ruined!
When I was working construction in Texas for the big money on short term jobs I filled in allot with other types of jobs, and tire repair and road service etc.. was very profitable side line but sometime hard nasty work in 120F+ heat!